Printing & Coating
Six-Color Offset Press
A Komori Lithrone 640 hybrid technology machine (Conventional & UV printing)
- Achieving speeds of 15,000 sheets/hour
- Up to 6-color printing
- Handles paper from 50-500 GSM up to 28×40”
Eight-Color Offset Press
A Komori Lithrone 840 with online aqueous coating
- Achieving speeds of 7,500 sheets/hour
- Up to 8-color printing
- Handles paper from 50-500 GSM up to 28×40”
Lamination & UV Coating
Two dedicated lamination machines and an offline UV/Aqueous coating machine with online curing.
Cutting & Finishing
Punching Machines
One fully automated and four manual punching machines with laser-cut tooling for accurate carton design, cutting, and folding, operated by an experienced team.
Side & Bottom Pasting
Two high-speed machine capable of pasting 30,000 cartons per hour.
Corrugated Board & Carton Production
In-house Corrugation
Two-ply auto plant with speed capacity of 100m/min, producing multi-printed E/B/F flute cartoons for display, primary, and secondary packaging.
Additional Corrugation Machinery
Includes E-flute (42”) and B-flute (54”) high-speed corrugators, a sheet cutter, two pasting machines, a creasing/scoring machine, two punching machines, board/paper flex printing, stitching machines, flute laminator and an automatic instruction folding machine.
Rigid Box Production
Rigid Box Production
A semi automatic machine producing 400 rigid boxes per hour.
Quality Control
Commitment to Quality
- Dedicated quality assurance team ensuring product consistency and reliability.
- Adherence to international quality standards and regulatory requirements (mention any certifications like ISO, GMP, or FDA if applicable).
Advanced Testing Equipment
- Comprehensive in-house testing with GSM Scale, Light Booth, Scuff Resistance Tester, Blister Seal Tester, and other precision instruments.
- Regular calibration and maintenance of equipment for accurate results.
- Grade Standards
- Compliance with packaging integrity, safety, and hygiene standards.
Grade Standards
- Compliance with packaging integrity, safety, and hygiene standards.
Quality Control Process
- Incoming Material Inspection: Verifying raw materials against quality specifications.
- In-Process Checks: Real-time monitoring during production to prevent defects.
- Final Product Inspection: Comprehensive checks before dispatch.
Continuous Improvement
- Regular training programs for quality staff.
- Implementation of customer feedback for process improvement.
- Use of Root Cause Analysis and corrective action plans.
Traceability & Documentation
- Batch-wise quality reports and test certificates.
- Full product traceability from raw material to finished product.