Infrastructure
Equipped to Pack Perfect!
Printing & Coating
Six-Color Offset Press
A Komori Lithrone 640 hybrid technology machine (Conventional & UV printing)
- Achieving speeds of 15,000 sheets/hour
- Up to 6-color printing
- Handles paper from 50-500 GSM up to 28×40”
Eight-Color Offset Press
A Komori Lithrone 840 with online aqueous coating
- Achieving speeds of 7,500 sheets/hour
- Up to 8-color printing
- Handles paper from 50-500 GSM up to 28×40”
Two-Color Offset Press
A Shinohara machine for single and two-color jobs
- Printing at 5,000 sheets/hour
- Ideal for Kraft, instruction sheets, and manuals handling sizes up to 28×40”
Lamination & UV Coating
Two dedicated lamination machines and an offline UV/Aqueous coating machine with online curing.
Cutting & Finishing
Guillotine Cutters
Two fully programmed Wohlen Berg Regent and Nagai (Japan) machines for precise paper cutting for manuals, scrapbooks, labels, and instruction sheets.
Punching Machines
One fully automated and four manual punching machines with laser-cut tooling for accurate carton design, cutting, and folding, operated by an experienced team.
Side & Bottom Pasting
Two high-speed machine capable of pasting 30,000 cartons per hour.
Corrugated Board & Carton Production
In-house Corrugation
Two-ply auto plant with speed capacity of 100m/min, producing multi-printed E/B/F flute cartoons for display, primary, and secondary packaging.
Additional Corrugation Machinery
Includes E-flute (42”) and B-flute (54”) high-speed corrugators, a sheet cutter, two pasting machines, a creasing/scoring machine, two punching machines, board/paper flex printing, stitching machines, flute laminator and an automatic instruction folding machine.
Rigid Box & Book Production
Rigid Box Production
A semi automatic machine producing 400 rigid boxes per hour.
Book Binding
Equipped with a wire binding machine for robust and aesthetically pleasing book binding.
Quality Control
Commitment to Quality
- Dedicated quality assurance team ensuring product consistency and reliability.
- Adherence to international quality standards and regulatory requirements (mention any certifications like ISO, GMP, or FDA if applicable).
Advanced Testing Equipment
- Comprehensive in-house testing with GSM Scale, Light Booth, Scuff Resistance Tester, Blister Seal Tester, and other precision instruments.
- Regular calibration and maintenance of equipment for accurate results.
- Grade Standards
- Compliance with packaging integrity, safety, and hygiene standards.
Grade Standards
- Compliance with packaging integrity, safety, and hygiene standards.
Quality Control Process
- Incoming Material Inspection: Verifying raw materials against quality specifications.
- In-Process Checks: Real-time monitoring during production to prevent defects.
- Final Product Inspection: Comprehensive checks before dispatch.
Continuous Improvement
- Regular training programs for quality staff.
- Implementation of customer feedback for process improvement.
- Use of Root Cause Analysis and corrective action plans.
Traceability & Documentation
- Batch-wise quality reports and test certificates.
- Full product traceability from raw material to finished product.